Solar Structure Manufacturers | Solar Panel Mounting Structure Manufacturers
Sahyadri Industries is a leading Solar Structure Manufacturers and Solar Panel Mounting Structure Manufacturers, Suppliers in India, designing Load-Bearing Capacity and Cost-Effective & Low Maintenance panel that provide the foundation for solar installations. offered framework designed to support and position solar panels for optimal sunlight exposure and efficient energy generation.
Solar Panel Mounting Structure Manufacturers for Rooftop & Ground Installations
Sahyadri Industries offers Solar Panel Mounting Structures for both rooftop and ground installations, ensuring strength, stability, and long service life. Our customized designs maximize energy efficiency with easy installation and low maintenance and support solar panels and exposure to sunlight for better electricity generation, which are essential for increase the energy capture and ensure the stability of solar panels.
Types of Solar Structures
- Modular Ground Mount Solar Structure: We design these systems for megascale open-field solar installations that require structural strength and scalability. They are more adaptable and can be designed for different soil conditions and slopes. Our designs are wind and seismic load tested for maximum field stability.
- Mild Steel Prefab Solar Mounting Structure: We use industrial-grade mild steel to construct these prefab buildings with precision machinery for unparalleled accuracy and consistency. Prefab designs reduce on-site labor and simplify the entire project process. These are perfect for locations requiring rapid deployment and improved corrosion resistance.
- C Channel Ground Mounted Solar Structure: Our C Channel installations are for heavy-duty ground anchoring in hot-dip galvanized steel. Structures are dynamically load-tested to be high wind resistant and built to be tough. Structures provide easy installation of large modules with proper alignment.
- Solar Pole Mounts: We provide solar pole mounting systems suitable for small installations such as remote monitoring systems and solar streetlights. Adjustable direction in fixed and variable angles is offered on the mounts. They are designed to carry one or more modules based on usage.
- Module Mounting Structure / Solar Panel Stand: Our small roof solar mounting systems and rooftop are made with alignment and strength as the main consideration having a light weight but stable structure. They are ideal for residential and commercial use. We design them to accommodate variable panel sizes and tilt points.
- Modular Mild Steel Solar Module Mounting Structure: We offer very flexible and adaptable modular structures depending on the size and nature of the project. They are made of corrosion-resistant mild steel and coated with protection paints. The structure is easily upgradeable and can be integrated with solar tracking systems.
Technical Specifications of Solar Structures
We have mentioned below a technical sheet for more clarification such as:
| Mechanical Specifications | Material & Coating | Design & Performance |
|---|---|---|
| Structure Type: Ground Mount / Roof Mount | Base Material: Mild Steel / Aluminum Alloy | Wind Load Capacity: Up to 180 km/h |
| Module Orientation: Landscape / Portrait | Galvanization: Hot-Dip Galvanized (80–120 µm) | Snow Load Capacity: Up to 1.5 kN/m² |
| Mounting Type: Fixed / Adjustable Tilt | Rust Resistance: ISO 9227 Salt Spray Certified | Tilt Angle Range: 5°–45° |
| Rail Profile: C Channel / Z Purlin | Finish Type: Powder Coating / Zinc Coating | Panel Compatibility: Mono / Poly / Bifacial |
| Structure Height: Custom (0.5 m–3.0 m) | Fasteners: SS 304 / Galvanized Iron | Module Framing: Framed / Frameless |
| Support Design: Single / Double Post | Joint Type: Bolted (No Welding On-Site) | Ground Clearance: 300 mm to 1.5 m |
| Foundation Type: RCC / Earth Screw / Pile | Coating Life: 25+ Years in Harsh Conditions | Structural Life: 25–30 Years |
| Panel Loading: Up to 600 Wp | Cable Tray Integration: Optional with PVC/Metal | Expansion Capability: Modular & Scalable |
| Structure Tolerance: ±1.5 mm | Material Sourcing: ISO 9001:2015 Certified | Thermal Expansion Factor: Accounted in Design |
Key Features of Solar Mounting Structures
- High Tensile Strength Materials: We ensure that all our products are built from high tensile strength materials like mild steel, aluminum, and galvanized alloys. All our material is chosen to surpass international safety and durability standards. Each unit is load tested and environmentally simulated before despatch.
- Corrosion & Weather Resistance: They are also corrosion-free and weather-proof, and hence we use them in coastal and high-humidity areas. We also subject them to special coatings and finishes according to our specifications to ensure maximum lifespan. Our structures have been proven to function even under rain, wind, dust, and salt conditions.
- Smart Cable Management: We focus on modularity and extendability in every solution such that it is always simple to add to it in the future. A single module system or a 10 MW power plant, we design with the same mindset and provide simplicity in the installation. Each mounting system incorporates simplicity in upgrade and reconfiguring.
Benefits of Choosing Sahyadri Industries
These all types of solar structure are highly beneficial into multiple ways such as:
- Design and Performance: Optimised solar structure design using simulation software for maximum energy output and generation performance.
- Project Delivery and Customization: Prefab and modular building for quick ROI, on-time delivery, and customised solutions for various sites.
- Smart Solar Ecosystem Integration: Automation and IoT-ready infrastructure supporting solar tracking, smart inverters, and real-time monitoring.
Manufacturing Service Procedure of Solar Structure
| Stage | Process | Key Activities | Standards & Quality |
|---|---|---|---|
| 1 | Planning & Design | Site survey, soil testing, energy calculation, sun path analysis, structural design | National & International Standards |
| 2 | Manufacturing | CNC cutting, punching, welding, galvanising, powder coating | Zero-defect tolerance |
| 3 | Assembly & Quality Control | Load testing, alignment check, durability test, size verification | ISO 9001 |
| 4 | Logistics & Support | Safe transportation, on-site handling, damage-proof packaging, pre-tagged components | N/A |
Applications of Solar Structure
- Residential & Housing Societies: In the domestic environment, our light-weight solar panel support systems allow home owners to take advantage of a cost-efficient and effective means of tapping into solar power. They are easy to install and do not require any significant building modification. We also offer DIY kits and instructions.
- Commercial Complexes & Malls: For commercial buildings and malls, we have esthetically attractive yet durable mounting systems integrated into rooftops and parking garages. These designs save utility bills and are eligible for green certification. Future growth in our modular systems is cheap and fast.
- Agriculture & Irrigation: In agricultural and rural regions, our ground structures and solar pole mounts power solar pumps, fencing systems, and lighting systems. They help save farmers diesel and promote eco-friendly farming. We also create mobile solar installations for temporary land use.
- Industrial & Warehouses: For business use, we provide heavy-duty ground mount and modular systems to accommodate high-capacity solar panels. They can be complemented by smart grids and automation systems. Rooftop commercial solar installations can also be provided with custom engineering.
- Public Infrastructure Project: In public facilities, we enable mass-scale applications like solar streetlights, bus stations, and public utility facilities. Our C channel frames are suited for such high-exposure uses. We also provide vandal-resistant options for additional protection.
Sahyadri Industries one of the topmost Solar structure Manufacturers in India and Suppliers, We are committed to delivering innovative, reliable, and scalable solar structures solutions as per customer needs. We have decades of field experience and engineering capabilities and bring this to every project that we take on. We are committed to building systems that work today and are relevant tomorrow.
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