Automotive Sheet Metal Components Manufacturer in Pune
Sahyadri Industries is one of the leading Automotive Sheet Metal Component Manufacturers, Suppliers & Service Providers based in Pune, We offer a comprehensive range of high-quality sheet metal components specifically designed to meet the diverse demands of the automotive sector, We are pleased to be at Sahyadri Industries, a brand in which the industry has faith. We are experienced players in the industry as manufacturers, suppliers, and service providers with a complete bouquet of sheet metal components catering to the requirements of the automotive sector. We are dedicated to delivering components of quality, performance, and innovation for each vehicle platform.
Automotive Sheet Metal Components Manufacturer and Suppliers in Pune
We understand the greater demand for durability, accuracy, and beauty in the automotive industry. With every work we do, We ensure our parts are not only technically compatible but make the vehicles upon which they are mounted more efficient and sustainable. Two-wheelers, electric vehicles, commercial vehicles, and fleets— our sheet metal products cater to all segments.
Types of Automotive Sheet Metal Components
One of the leading automotive sheet metal component manufacturers and suppliers in Pune, we are providing the best quality of components such as:
- Precision Sheet Metal Components: We specialise in manufacturing high-performance, use close tolerance dimensions parts. High repeatability and sharp detail are provided with our sophisticated CNC machining tools and laser cutting. The components are used significantly in engine mounts, structural brackets, and high-stress assemblies of tomorrow's cars.
- Hot Rolled Automotive Sheet Metal Components: Our hot rolled components are designed to be tough in resilience and long-lasting in performance, especially under severe duty conditions. They are used on frames, sub-assemblies, and structural platforms of different vehicles. Through the use of the latest rolling technology, we obtain flatness and thickness uniformity.
- Scooter Polished Automotive Sheet Metal Parts: We provide highly finished parts for two-wheelers and scooters. A rust-free, clean surface finish is achieved by our finishing process, along with enhancing the aesthetic value of the part. These are used in exposed frame sections, engine guards, and body covers.
- Motorcycle Powder Coating Automotive Sheet Metal: We provide powder-coated sheet metal components that are made durable enough to withstand the wear and tear of regular usage. The powder coat is surface chip resistant, corrosion resistant, and colour fade resistant. These parts have universal uses in fuel tanks, bracket handles, and side panels.
- General Automotive Sheet Metal Part Assemblies: From fender and floor panels to dashboard support brackets, we manufacture a large range of assemblies. All these are manufactured using automated forming, bending, and welding technologies for long-lasting durability and transmission. Our professionals closely collaborate with OEMs for the delivery of completely assembled, ready-to-fit components.
Technical Specifications of Automotive Sheet Metal Components
| Component Type | Material Specification | Key Technical Features |
|---|---|---|
| Precision Sheet Metal Brackets | CRCA Steel (IS 513 D Grade), 1.2mm thickness | Laser cut, CNC bent, ±0.05mm dimensional tolerance, RoHS-compliant anti-rust coating, optimized for EV and hybrid mounts |
| Hot Rolled Chassis Cross Members | HR Steel (IS 2062 E350), 3.0mm to 5.0mm | High load-bearing, MIG welded, anti-corrosion primed, suitable for commercial vehicle frameworks |
| Scooter Side Panels (Polished) | Mild Steel + Electroplated finish, 0.8mm | Robotic polished, rust-proof, seamless contour finish, UV-resistant coating for long-term aesthetic retention |
| Motorcycle Fuel Tank Cover (Powder Coated) | Galvanized Steel (GI – ASTM A653), 1.0mm | Thermoset powder coating, 500+ hour salt spray resistance, chip and UV-resistant, color matched with OEM specs |
| Floor Assembly Panels (Passenger Car) | HSLA Steel (JIS G3135 SPFC440), 1.5mm | Spot welded, crash energy absorbing design, CAD-integrated fastener fitment, acoustic insulation compatible |
| EV Battery Tray Base Plate | Aluminum Alloy 5052-H32, 2.0mm | Lightweight, fire-resistant, integrated heat sink channels, precision-milled for battery module fitment |
Key Features of Automotive Sheet Metal Component
As one of the top automotive sheet metal component manufacturing service providers in Pune, our all types of new automotive sheet metal components are filled with new features such as:
- Structural Integrity High: We keep all parts robust and in form even under stress. Materials are chosen according to loads needed and exposure to the environment. Forming operations are optimised continuously for maximum structural performance.
- Corrosion Resistance: We utilise galvanising powder coating and anodising treatments that enhance weather and road toughness. Surface treatment is available in environmentally friendly processes. Parts have their finish intact and function in harsh environments.
- Dimensional Accuracy: Accuracy comes through the utilisation of laser cutting, CNC bending, and computer-controlled measurement tools. This ensures all parts are accurate to precisely fit into the assembly process. Less rework saves time and maximises operation efficiency.
- Lightweight Design: We use high-strength, low-alloyed steels and aluminium alloys for lightweight at the expense of strength. The lightweight parts maximise fuel efficiency and emissions. They deliver better handling and vehicle dynamics.
Benefits of Choosing Sahyadri Industries
One of the leading Automotive sheet metal component suppliers in Pune, these all types of new automotive sheet metal components are more beneficial such as:
- Single-Stop Solution: We offer design and surface finishing under single roofing. The customer will not need to deal with multiple suppliers. This offers more consistency and cost control.
- Advanced Machinery: Our factory is equipped with multi-axis CNC machines and robotic arms of fibre laser cutters. They provide low variation at high-speed production. We update frequently in order to reign supreme in capacity.
- Rapid Turnaround Time: We have optimised our processes to achieve high quantities without sacrificing quality. Regular checks on project schedules ensure no slippage. Proper process planning leads to faster dispatches.
- Sustainability: We employ recyclable materials and low-emission manufacturing. Zero-VOC paints are used on our powder coating lines. Waste is managed through a responsible disposal process.
Our Manufacturing Service Process
- Requirement Analysis: Collaborate with customers to establish product goals, material selection, and use environments, establish requirements, and confirm feasibility.
- Design & Prototyping: Apply 3D CAD and simulation software to design functional models, and test strength, fit, and performance, and iterate according to customer feedback.
- Material Selection: Materials chosen by mechanical properties, corrosion resistance, cost, and sustainability, sample tested before final selection.
- Assembly Process: Manual and automated processes are used, with the use of fixtures and jigs to provide increased accuracy and consistency.
- Surface Treatment: Powder coating, polishing, or galvanising to automotive standards of durability and appearance.
- Quality Control: Systematic inspection by coordinate measuring machines, visual inspection, and functional testing, with records and traceability maintained during production.
Applications in the Automotive Sector
These types of new automotive sheet metal components are highly used in multiple types of industrial sectors such as:
- Passenger Cars: We manufacture floor pan seat support, firewall parts, and dash brackets. These parts include extra strength and protection inside the cabin. They are developed in aerodynamic shapes that allow them to integrate smoothly into the production line.
- Two-Wheelers: Chain guards, engine guards, fuel tank guards, and side panels for two-wheelers and scooters are manufactured by us. Our products combine style with long-life durability. They are rust, wear, and heat resistant.
- Commercial Vehicles: Our hot rolled sheet metal products are utilised in chassis cross members, steps, and bumper reinforcements. These products are designed to take harsh roads and heavy loads. Performance depends on structural integrity here.
- EV Sector: We provide electric vehicle manufacturers with customized battery enclosures, tray supports, and cooling plate assemblies. We specialise in lightweight components that optimise vehicle range. These components are fire-resistant and thermal-stable.
Sahyadri Industries is An ISO 9001-2015 TUV SUD Germany certified Sheet Metal Components Manufacturers, Suppliers and Service Providers in Pune. We specialize in manufacturing customized high-performing, durable components as per the customer needs. We are committed to delivering prompt and quality component manufacturing services. Our solutions are designed and tested for future mobility. Whatever precision sheet metal components or motorcycle powder coating automotive sheet metal you need, we are here for you.
We unite technology know-how and customer care to provide unparalleled quality and service. Every Automotive Sheet Metal Part that we manufacture shows our dedication to innovation and quest for excellence. We will construct the mobility of tomorrow, piece by piece. For more information, Contact Us today.