Sheet Metal Fabricated Assembly Services in India
Sahyadri Industries offer Sheet Metal Fabricated Assembly Services in India. We specialize in manufacturing custom metal enclosures, chassis, frames, brackets, control panels, and structural parts tailored to customer specifications. with the customer centric approach, we work closely with the clients requirement and concept through the final assembly, which ensures solutions that are cost effective and performance driven.
Top Sheet Metal Fabricated Assembly Services
We are Well known for Sheet Metal Fabricated Assembly Services in India and Suppliers in India, Our offered process often involves cutting, bending, forming, and joining techniques like welding, fastening, or riveting, Sheet metal fabrication and assembly involves creating metal parts and then joining them to form a finished product. which Sheet metal assemblies are commonly used in various industries, including automotive, aerospace, and electronics, for applications like enclosures, frames, and structural components.
Types of Sheet Metal Fabricated Assembly Services
- Basic & Advanced Assemblies: We offer simple to complex sheet metal geometries to meet certain functional demands. Our assemblies range from simple components to multi-layered geometric complexities. From structural enclosures to industrial control panels, we can customize to your requirements.
- Lightweight Sheet Metal Assemblies (1.5 Kg): Our best seller is our 1.5 Kg Sheet Metal Assembly, ideal where strength with lightness is required. These assemblies are used most frequently in small device machinery and for carrying parts. We strive hard to attain high dimensional accuracy so that each unit precisely fits into the overall system it will be utilized in.
- Paint Coated Sheet Metal Assemblies Box: We also deal in Paint Coated Sheet Metal Assemblies with high-quality finishes for protection and an aesthetically pleasing outlook. They are widely used for electrical enclosures, telecom cabinets, and housing units. Our paint-coated products possess finer corrosion resistance properties, allowing them to be utilized either indoors or outdoors.
- Custom-Fabricated Structural Assemblies: We provide custom-fabricated structural assemblies with specifications required for different industries, including automotive, consumer electronics, and renewable energy. Our assemblies undergo laser cutting and CNC bending to achieve precision at all joints and angles. We are also accommodating when it comes to material types, including stainless steel, mild steel, aluminum, and galvanized iron.
Technical Features of Sheet Metal Fabricated Assembly
For more information, we have mentioned below a technical sheet such as:
| Parameter | Specification | Remarks / Standards |
|---|---|---|
| Material Type | CRCA Steel (Cold Rolled Close Annealed), SS304, or Al 5052 | As per ASTM A1008, AISI, or ISO 6361 |
| Sheet Thickness | 0.8 mm – 6.0 mm | Gauge as per application & load conditions |
| Manufacturing Process | Laser Cutting → Bending → Welding → Surface Finishing | Follows Lean manufacturing cell setup |
| Tolerances | ±0.1 mm for Laser Cutting; ±0.3° for Bending | ISO 2768-mK (General Tolerance Class) |
| Surface Finish | Powder Coating / Anodizing / Electroplating | 60–90 µm coating thickness |
| Assembly Type | Welded, Riveted, or Fastener-based Modular Assembly | As per assembly load/stress requirement |
| Welding Type | MIG / TIG / Spot Welding | Based on material and joint strength needed |
| Inspection Methods | CMM, Laser Scanning, Visual, Weld Penetration (NDT if required) | As per ISO 9001:2015 QMS |
| Design Software | SolidWorks, AutoCAD, CATIA | Supports STEP, IGES, and DXF formats |
Key Features of Sheet Metal Fabricated Assembly Manufacturing service
- High Structural Integrity: Our assemblies provide high structural integrity that guarantees long-term performance under adversarial conditions. We accomplish this through sophisticated welding methods such as MIG, TIG, and spot welding, which provide robust, reliable joints. Our experts perform load-carrying and mechanical stability testing of each design in prototyping.
- Surface Treatment Excellence: The surface finish we provide is one of our main assembly characteristics. We have anodising, powder coating, and e-coating options that conceal the metal and result in a clean, long-lasting finish. Our paint lines that use computers offer consistent coating with minimal wastage per batch.
- Strict Dimensional Tolerances: We achieve strict dimensional tolerances through the use of high-precision machines and stringent inspection processes. We take all critical parameters on digital measuring equipment and 3D Coordinate Measuring Machines (CMM). It enables us to ship products to your drawings with accuracy to a millimetre.
- Tight Dimensional Tolerances: We manufacture our products with utmost care in mind while considering the current technology and industry standards. We help customers enhance their product from actual manufacturing using the DFM (Design for Manufacturing) tool, which saves time and cost in production. It gives us more functionality and fewer future manufacturing problems.
- Smart Design Integration: Our flexibility in material allows us to cater to industries with different working requirements. We have metals galore based on project requirements such as cold rolled steel, high-tensile sheets, and corrosion resistant alloys. This provides our customers infinite design freedom and longevity.
Advantages of Choosing Sahyadri's Sheet Metal Assembly Services
- One-Stop Solution: We are a one-stop shop from concept to production to allow you not to have to deal with many vendors. We are your outsourced manufacturing extension with cost-controlled quality and delivery schedule. With one platform, we are able to maintain long-term relationships with industry partners.
- Enhanced Turnaround: We realize quicker turnaround without compromising on quality. This is done by employing intelligent automation, lean manufacturing techniques, and computer-aided processes. Our customers are able to experience shorter lead times and quicker market launch.
- Cost-Effectiveness: We offer cost-effective solutions through cost-effective use of resources and optimization of production processes. We minimize wastage and enhance the efficiency of operations through the use of predictive planning tools. This means more value for your money without additional costs.
- Scalable Manufacturing: We possess ramp-up manufacturing lines capable of processing either prototypes, small batch through full volume mass production. We ramp at your business cycle and growth rate without compromising timetables. You can count on us to deliver consistent production output irrespective of scale.
- Sustainability: Sustainability is encompassing in all that we do. Starting from green processes such as low-VOC paint booths and using reusable material as packaging material, we consciously attempt to leave nothing behind. Staff go out of the way to look for greener alternatives in using material and energy in our all units.
Sheet Metal Assembly Service Procedure
- Project Initiating: Counseling, concepting, and pre-feasibility screening through simulation software application.
- Design and Development: CAD designing, 3D modeling, stress analysis, prototype re-designing and testing.
- Manufacturing and Finishing: Quality inspection, surface finishing (deburring, cleaning, coating), assembly, CNC machining.
Applications of Sheet Metal Fabricated Assemblies
Our all types of new sheet metal fabricated assemblies are mostly used in multiple types of industrial sectors such as:
- Consultation & Conceptualisation: Our assemblies are extensively used in the automobile industry for purposes like bracket systems, battery enclosures, and support frames. Other options like the 1.5 Kg sheet metal assemblies are used in hybrid vehicles and electric vehicles. Our parts are tested for durability and are suitable for the global automobile manufacturing process.
- Design & Engineering: Within the electrical and electronics industry, our sheet metal assembly box paint-coated products are used in switchgear, circuit housing, and control panels. They have extremely high safety standards and are dust-proof and moisture-proof for delicate devices. Our power supply units and modular data centre cabinets are also manufactured.
- Prototyping & Testing: In construction and infrastructure, we provide mounting frames, support brackets, and specialised structural elements. They are weatherproof, heavy-duty bear loads, and mechanically stressed. We now provide assemblies for prefabricated structures and smart city infrastructure.
- Fabrication & Assembly: In telecommunication, we produce cabinet enclosures, module frames, and antenna and repeater support structures. We install outside and inside our installations and also design as per thermal expansion and electrical insulation requirements. We also do the installation of 5G towers and fibre-optic cabinet housing.
Why We at Sahyadri Industries Are Your Best Choice?
- We come with powerful technical expertise, hands-on training, and an innovation focus in each and all of our projects. We stand on reliability, transparency, and long-term customer success. We construct together with our customers and assist them to succeed through a value-based partnership.
- We provide quality output to international standards because of our ISO-certified setup and skilled workforce. We also have efficient SOPs and quality checks in every department. Be it an order for bulk production or a prototype on a small scale, our high-performance standards are the same.
- We serve Indian industries and have a good track record of responsiveness, reliability, and results. We are being retained by some of the largest manufacturers of electronic engineering services as our clients. We are ready to grow and evolve to address your changing business needs.
Sahyadri Industries one of the leading pioneers of Sheet Metal Fabricated Assembly Services in India, We are committed to delivering high-performing and customized quality solutions as per customers needs, by producing precise and effective solutions for many industries. Reliability and value over the years are made possible by our advanced methods, higher-grade materials and impressive design. Our products are built for tasks as simple as gardening and as tough as use in heavy equipment. Work with us today for accurate and custom fabrication services that give your business an edge.
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